Protecting Yourself First: The Importance of Spray Foam Personal Protective Equipment (PPE)

Proper PPE Ensures Safety

When it comes to spray foam insulation, personal protective equipment (PPE) is  a required necessity. The process of applying spray foam involves chemicals and materials that, if not handled with care, can pose health risks. Here's why wearing the right PPE is essential.

PPE, including coveralls and gloves, prevents skin contact with the chemicals, reducing the risk of skin irritation and chemical exposure.

Chemical Exposure: Spray foam insulation contains chemicals that, when not properly contained, can irritate the skin, eyes, and respiratory system. PPE serves as a barrier against direct contact.

 

Respiratory Protection: Inhaling spray foam particles or fumes can be harmful. Proper respiratory protection, such as masks or respirators, ensures that you breathe clean air during application.

 

Eye and Face Protection: Spray foam can splatter during application, and the chemicals used can be harmful to the eyes and face. Safety goggles and face shields provide essential protection.

 

Skin Protection: PPE, including coveralls and gloves, prevents skin contact with the chemicals, reducing the risk of skin irritation and chemical exposure.

Types of Spray Foam PPE

Here are the key pieces of PPE you should utilize when working with spray foam insulation:

1. Respiratory System

Air-Purifying Respirators (APRs): Air-Purifying Respirators, or APRs, play a vital role in SPF applications, especially in outdoor settings. Full-face APRs are often the preferred choice due to their ability to protect against potential eye exposure. However, it's important to note that APRs should never be used in confined spaces or environments with less than 19.5% oxygen. Additionally, they are suitable for SPF applications only when oxygen levels range between 19.5% and 23.5%, with air concentrations of MDI (methylene diphenyl diisocyanate) not exceeding 0.250 parts per million, which is 50 times the 8-hour occupational exposure limit.

 

Powered Air-Purifying Respirators (PAPRs): For SPF applications, Powered Air-Purifying Respirators (PAPRs) offer a distinct advantage, particularly in outdoor scenarios. PAPRs are equipped with battery-operated blower units that supply filtered breathing air to the user's facepiece. There are several reasons why PAPRs are often preferred:

 

    Cooling Effect: In hot outdoor conditions, PAPRs provide a cooling effect,    enhancing wearer comfort.

 

    Fit Testing Not Required: Unlike some APRs, PAPRs with loose-fitting hoods do not require fit testing.

 

    Accessibility: Some individuals who may be unable to use negative pressure APRs can use  PAPRs for medical or other reasons.

 

Supplied-Air Respirators (SARs): Supplied-Air Respirators, known as SARs, are typically employed for SPF applications in interior settings. SARs function by providing a supply of breathing air from an external source, such as a compressor, compressed air tank, or low-pressure pump connected to an air-line hose. These systems, also referred to as "Type C" systems or "air-line" respirators, offer the highest level of protection for wearers when used correctly.

2. Eye Protection And Face Protection

Safety goggles or a full-face shield are essential to protect your eyes and face from splashes and fumes.

Protection Against Liquid SPF Chemicals: When dealing with liquid SPF chemicals stored in open containers, your eyes need reliable protection. Wearing safety goggles or a combination of safety goggles and face shields is the way to go. It's essential to note that using contact lenses is discouraged in such scenarios to minimize the risk of chemical exposure.

 

Eye Safety During SPF Application: During the actual SPF application process, your eye protection may already be covered if you're wearing a full-face respirator or a hood respirator. This equipment serves a dual purpose by not only providing respiratory protection but also shielding your eyes from potential splashes and hazards.

 

OSHA Requirements and Safety Measures: To ensure compliance with Occupational Safety and Health Administration (OSHA) regulations, it's essential to have an eyewash station or a safety shower in the work area where there's a possibility of exposure to "injurious corrosive materials." This requirement is in place to swiftly address eye or body exposure emergencies.

 

Consult SDS for Clarity: Before starting any SPF project, consult the Safety Data Sheets (SDS) for all the materials you'll be using. This proactive step helps you understand whether potentially hazardous materials will be present during your work. If such materials are present, the SDS will guide you on how to comply with the applicable OSHA requirements.

 

ANSI Standards for Eyewash Stations: OSHA references the American National Standards Institute (ANSI) "Emergency Eyewash and Shower Equipment" Standard Z358.1-1990, which was revised in 2009. According to this standard, an eyewash station should deliver "tepid water" to effectively flush the eyes during an emergency. Tepid water is defined as water with a temperature conducive to promoting a minimum 15-minute irrigation period.

 

The ANSI Z358.1-2009 standard also acknowledges the use of personal wash units in proximity to employees working in hazardous areas. However, it emphasizes that the main purpose of these units is to supply immediate flushing. After this initial response, the injured individual should proceed to a plumbed or self-contained eyewash station to complete the required 15-minute irrigation period.

3. Skin Protection

Coveralls, gloves, and chemical-resistant boots shield your skin from contact with the insulation materials. Ensuring proper protective clothing is a must whenever there's a chance of direct contact with SPF chemicals. The choice of suitable protective clothing depends on the level of potential exposure. In SPF applications, applicators and their assistants commonly opt for disposable coveralls as these prevent spray and mist from coming into contact with both the skin and clothing.

 

To provide comprehensive skin protection, it's essential to wear personal protective equipment (PPE) in a manner that shields all exposed skin, leaving no part vulnerable. In situations where a hood respirator is not worn, it's advisable to select coveralls that come equipped with an attached hood or a spray head cover. When dealing with tasks involving the potential for splashes, it's prudent to consider a suit coated with an impermeable material such as PVC and fitted with boots or booties resistant to MDI (methylene diphenyl diisocyanate). This comprehensive approach ensures that your protective clothing effectively safeguards you from any possible exposure to SPF chemicals.

Compliance and Safety Standards: It's crucial to choose PPE that complies with industry safety standards and regulations. Following safety guidelines not only protects you but also ensures that the insulation work meets the necessary safety requirements.

Stay safe with PPE

Spray foam insulation offers excellent thermal performance and energy efficiency, but it must be applied with care. The right personal protective equipment is your armor against potential health risks associated with spray foam. Prioritizing safety by wearing the appropriate PPE ensures that your insulation projects are not only effective but also safe for you and those around you. Don't compromise on safety—protect yourself right with spray foam personal protective equipment. For more information about PPE visit https://www.spraypolyurethane.org/personal-protective-equipment-ppe/